In our collection of case studies, you'll discover how Kelray's expertise has empowered businesses in the UK to overcome challenges, streamline operations, and achieve success.
Full Hygiene Environment Fitout and Refurb
The client required a full hygiene environment fit-out and refurbishment of their food manufacturing facility, including the production area, boiler house, new effluent plant, and toilets. The main objective of the project was to provide a fully compliant, hygienic, and effective solution to manage food waste and toilet waste while adhering to Welsh Water standards.
Scope of Works:
The project involved an extensive external drainage package, complete food-safe fit-out of a 1,400m2 unit in the production area, including the replacement of all hygiene panel walls and ceilings, supply and fit extra stainless steel drainage, diamond grinding of the existing floor to create a key for a new polyurethane heavy-duty floor screed, and supply and fit stainless-steel curbing to the perimeter of walls. The works also included the demolition of an old boiler house, converting it into a food-safe facility adjoining the existing factory, and creating a recessed pit to accommodate production machinery due to the limited roof height. Additionally, a new effluent plant was built, providing a fully compliant steel cladded structure and concrete bund. Lastly, existing toilets were relocated to provide an effective solution for food and toilet waste management, adhering to Welsh Water standards.
Final Outcome
The collaboration between the company and the client was strong, enabling the project to stay within a tight program, despite its complexity. As a result, manufacturing was able to proceed with minimal disruption. The project required exceptional hard work from the team to deliver, but their efforts were recognised and appreciated by the client. Ultimately, the final outcome was a fully compliant and hygienic environment that met Welsh Water standards. This effective solution managed food and toilet waste while satisfying the client's needs. The quality of the finish and the area's full operation left the client fully satisfied.
Overview
- Full hygiene fit-out of a food manufacturing facility.
- Extensive drainage package and food-safe fit-out of a 1,400m2 unit.
- Demolition of an old boiler house to create a food-safe facility.
- New effluent plant built to meet Welsh Water standards.
- Relocation of toilets to manage food and toilet waste.
